Shielded Inductors Testing And Packaging Machine

The testing module adopts dynamic calibration technology to strictly control the missing inspection rate at 0%. The AI visual system supports customized defect learning (such as scratches, corner defects, and blurred markings), with a complex defect recognition accuracy ≥99.9% and a misjudgment rate <0.1%.

Shielded Inductors Testing And Packaging Machine freely switches between inkjet coding and laser marking to meet diverse customer identification needs. The carrier tape process real-time detects and rejects defective products, supports one-click switching between heat-sealing and self-adhesive cover tape modes, and is compatible with 8-72mm full-specification carrier tapes.

Stores 100 sets of model parameters, completes model switching within 5 minutes by replacing trays and fixtures, and supports multi-variety, small-batch production.

The Ethernet communication module real-time uploads test data, seamlessly connecting to the MES system to assist in digital process management and quality traceability.

From track feeding, multi-station testing, visual inspection, marking, carrier taping, sealing to automatic tray loading, the entire process requires no manual intervention. One operator can manage 3 devices, reducing labor costs by 60%.

Core components use industrial-grade bus control for strong anti-interference capability. The linear vibration track and carrier tape cutting mechanism have passed one million durability tests, with a failure rate <0.05 times/1,000 hours.

Features

● Industry-first 6-group CCD synchronous imaging technology, combined with deep learning algorithms, achieves 360°dead-angle-free，detection of products, with defect recognition speed 5 times faster than traditional single-camera solutions.

● Seamlessly integrates with third-party testing instruments (such as LCR meters and withstand voltage testers) and marking devices, supporting reuse of existing production line equipment to reduce integration costs.

● Adopts an independent modular design for quick disassembly and replacement during maintenance, with single-fault handling time ≤10 minutes and 70% improved downtime efficiency.

● Multiple error-prevention designs, including automatic carrier tape alignment, real-time cover tape tension monitoring, and defective product rejection count verification, ensure zero material mixing and zero labeling errors in the packaging process.

● Automatically enters sleep mode during non-operation, reducing energy consumption by 30% compared to traditional equipment. The laser marking module uses pulse energy-saving technology.

● Optimized vibration damping design for linear tracks and heat-sealing mechanisms ensures operating noise ≤68dB, compliant with ISO workshop environmental standards.

Highlights

● Parallel verification by testing and visual inspection modules achieves "dual zero missing inspections" for electrical performance and appearance quality, breaking through the efficiency bottleneck of traditional segmented inspections—especially suitable for high-reliability shielded inductors used in automotive electronics and communication equipment.

● Defective product rejection accuracy reaches 99.99%, with a secondary re-inspection mechanism before carrier taping to ensure 100% outgoing product yield and reduce customer return risks.

● One-click model switching mode allows ordinary operators to complete parameter calling and fixture replacement without professional technicians.

● Real-time variable coding content (e.g., production date, batch number, customer LOGO) and adjustable laser marking depth (0.01-0.1mm) meet personalized identification needs of high-end customers.

● Provides lifetime free software upgrades to support new testing items and defect type algorithm iterations.

● Remote diagnosis function enables engineers to optimize detection parameters and analyze equipment status via the cloud, reducing customer maintenance technical thresholds.

Product parameters