Shielded 127/74 Inductors Fully Automated Production Line

Performance

● All processes of the Shielded 127/74 Inductors Fully Automated Production Line for shielded inductors operate synchronously, requiring no manual intervention from feeding to finished product unloading. Each production line saves 20 operators, reducing labor costs by 80%.

● Equipped with an Ethernet communication module, it real-time uploads equipment operation data, process parameters, and yield statistics, seamlessly connecting to the factory MES system for transparent production management and remote monitoring.

● Uses high-speed spray valves with glue volume control accuracy of ±0.01g, combined with real-time AI visual calibration to ensure uniform and deviation-free glue layers.

● The tunnel oven has three independent temperature zones with precision control of ±5℃. Robotic arms handle materials automatically, increasing baking efficiency by 40% with a curing yield ≥99.5%.

● Precision modules achieve zero misalignment in wire arrangement; the soldering module depth is adjustable with an accuracy of ±0.2mm. AI visual inspection reduces soldering defects to <0.3%.

● High-precision molds ensure consistent bending angles with an error of ±1°. Steel mesh glue scraping technology enables 0.1mm-level control of glue layer thickness for ultra-thin processes.

● Vacuum detection during core picking prevents empty material; laser detection during taping alerts for tape replacement; AI visual systems automatically reject defective products after unloading and soldering, with a comprehensive misjudgment rate <0.5%.

● Automatically triggers alarms and shuts down the equipment in case of abnormalities, pushing fault information to avoid batch defects.

Features

● The bus control architecture, AI visual algorithms, and motion control software are completely independently developed, with strong anti-interference capability and an equipment failure rate <0.02 times/1,000 hours.

● Automatic jig return reduces manual handling losses, enhances production continuity, and achieves jig positioning accuracy of ±0.05mm.

● Modular flexibility allows equipment to operate independently or in interconnected mode, supporting single-process debugging and full-line reconfiguration for small-batch customization and large-scale production.

● Stores ≥50 model parameters for one-click recall during model changes.

● Modular structure reduces maintenance time by 50%, enabling routine maintenance by general technicians.

● Fully enclosed protective covers, emergency stop interlocks, and exhaust gas filtration systems comply with ISO 14001 environmental standards, creating a safe and clean production environment.

Highlights

● Industry-first integration of 12 fully automated processes, achieving "material input-finished product output" without manual intervention, setting a benchmark for intelligent shielded inductor manufacturing.

● Automatic jig return and multi-machine interconnection technology reduce intermediate process losses, increasing product first-pass yield to 98.7%，15% higher than traditional lines.

● ±0.01g glue dispensing accuracy and ±5℃ baking temperature control break industry limits, meeting strict requirements for glue uniformity and curing consistency in high-end inductors.

● Full-process AI visual inspection covers >80% of defect types, with a complex defect recognition accuracy of 99.8%, reducing manual inspection omissions.

● Provides lifetime free software upgrades and remote parameter optimization for hardware modules, ensuring long-term adaptation to new materials and processe

Product parameters