Shielded Inductors Gluing Baking And Assembly Integrated Machine

The Integrated Machine for Shielded Inductor Production combines gluing, baking, and assembly with high-precision glue dispensing, intelligent baking, and full automation. Leveraging proprietary bus control and AI visual inspection, it achieves end-to-end automation, offering precise glue control, independent baking zone temperature regulation, and rapid model switching. This provides a "stable, precise, and intelligent" one-stop solution, enabling enterprises to build flexible, efficient automated production lines.

Performance

● Shielded Inductors Gluing Baking And Assembly Integrated Machine for shielded inductors features high stability, allowing one operator to manage multiple devices. The single-machine production capacity reaches 1,800 PCS/H, reducing labor costs by 60% compared to traditional equipment.

● It integrates glue dispensing, baking, and magnetic shield-core assembly processes, automatically completing feeding, glue dispensing, flipping, assembly, and unloading without manual intervention.

● Supports various glue dispensing modes (e.g., spiral, dot-shot) and is compatible with glues of different viscosities to meet diverse process requirements.

● Glue volume control error ≤5%, combined with real-time AI visual inspection, ensures uniform and deviation-free glue dispensing for each product.

● The oven has three independent temperature zones with a temperature difference controlled within ±3°C, flexibly adjustable according to glue properties to ensure curing quality.

● Fixture positioning accuracy is ±0.05MM. Automatic centering assembly of magnetic shields and cores avoids misalignment defects, achieving a yield rate ≥99.5%.

● Core components of the machine adopt bus control for strong anti-interference performance, supporting real-time equipment status monitoring and remote parameter adjustment.

● Real-time production data upload via Ethernet enables seamless docking with the factory MES system, realizing transparent production process management.

● Fully independently developed, supporting lifetime free software upgrades and cost-effective hardware iterations to protect customers' long-term investment value.

● The vibrating tray is designed with high-precision aluminum plates, improving wear resistance by 30%. It supports storing 1-20 sets of model parameters, with model change time ≤8 minutes, suitable for small-batch and multi-variety production.

● Vacuum suction nozzle glue dispensing technology reduces product damage. Automatic material status detection before dispensing prevents glue waste and equipment contamination caused by empty dispensing.

● A material change detection prompt at the tunnel oven outlet avoids mixing of different batches and enhances production standardization.

● Modular equipment structure reduces maintenance time by 40%.

● The glue cartridge has a built-in heating function to ensure stable glue fluidity and reduce debugging downtime.

Highlights

● Unique automatic flipping and centering assembly technology for magnetic shields and cores eliminates manual calibration, achieving full-closed-loop automation of "feeding-assembly-inspection."

● The entire glue dispensing process is visualized, with real-time monitoring of glue paths through the operation interface. Abnormal states trigger automatic alarms and shutdowns to reduce batch defect risks.

● Automatically enters energy-saving mode during non-operation, reducing energy consumption by 25% compared to similar equipment.

● Provides lifetime free software upgrades.

Product parameters