Shielded Inductors Soldering And Bending Integrated Machine

The equipment supports standalone operation or online integration with upstream equipment such as winding and taping machines, creating an "unmanned" intelligent production line through automatic jig transfer and seamless track docking.

Performance

● Shielded Inductors Soldering And Bending Integrated Machine for shielded inductors is equipped with an Ethernet communication module to real-time connect with the MES system, supporting remote monitoring of equipment status, production data, and parameter adjustment to achieve digital workshop management.

● Freely switch between standalone and online modes to flexibly adapt to single-station independent production or multi-equipment automated production lines.

● Bending angles are precisely controlled within ±1°, supporting free adjustment for multi-angle requirements to meet the bending needs of different product specifications.

● The temperature difference in the multi-zone soldering furnace is controlled within 5°C, combined with an automatic tin feeding system to ensure stable soldering temperatures and consistent solder joints.

● Automatic lead straightening, flux dipping, and roller-type bending design reduce product damage and improve yield.

● Automatically completes flux spraying, soldering furnace welding, angle bending, visual inspection, and unloading & tray loading without manual intervention.

● Jigs automatically cover products to prevent solder bead adhesion during soldering, protecting product appearance and functional safety.

● Real-time monitoring of key parameters such as temperature and air pressure, with automatic alarms and shutdowns for abnormal states to avoid batch defects.

Features

● Core control algorithms and hardware architecture are independently developed. The bus control method offers strong anti-interference capabilities, ensuring stable and reliable equipment operation.

● Compatible with multiple models within the same series, supporting quick switching of over 10 products. Spare parts replacement is convenient, with model change time ≤10 minutes.

● Can be used standalone or docked with upstream winding and taping machines, achieving seamless production line integration through automatic jig transfer to enhance production continuity.

● The unloading end has a tray loading function that automatically connects to the next process, supporting efficient assembly line operations.

● Simple modular structure allows for easy disassembly and replacement of key components, facilitating daily maintenance and significantly reducing downtime.

● Built-in automatic cleaning system minimizes flux residue and solder slag accumulation, reducing equipment maintenance costs.

Highlights

● Adopts roller-type bending technology to avoid stress damage from traditional mechanical bending, reducing the product defect rate by 60%.

● Automatic visual inspection system real-time scans solder joints and bending angles, automatically rejecting defective products with a yield rate ≥99.8%.

● Automatic jig transfer and track docking design enable "unmanned" production line integration.

● Multi-zone independent temperature control and intelligent tin feeding technology increase soldering efficiency by 30% and reduce energy consumption by 25% compared to traditional equipment.

● Fully enclosed protective design combined with real-time parameter monitoring ensures production safety and process stability.

● Intuitive operation interface supports one-click production mode switching, with a new employee training cycle ≤2 hours.

Product parameters