NR Magnetic Adhesive Inductors Soldering Machine

The core advantage of Donghong NR Magnetic Adhesive Inductors Soldering Machine lies in the realization of fully unmanned operation from feeding to welding through automatic solder wire and flux supply, intelligent anti-misinstallation, tin surface leveling and other technologies, providing "stable, precise and economical" one-stop soldering solutions for automotive electronics, 5G communications and other fields.

Performance

● NR Magnetic Adhesive Inductors Soldering Machine boasts high-efficiency production capacity.The single-machine utilization rate is ≥98%. One operator can manage 5 devices simultaneously, increasing efficiency by 400% compared with traditional manual soldering and reducing labor costs by 80%.

● NR Magnetic Adhesive Inductors Soldering Machine features high stability.The independent tin furnace design isolates equipment vibration, with tin surface fluctuation <0.1mm, ensuring soldering stability. The high-precision aluminum vibrating tray achieves a feeding accuracy rate >99.9%, minimizing component wear.

● The temperature difference in the tin furnace is controlled within 5°C. Independent heating element detection with real-time alarms ensures temperature fluctuation ≤1°C. It supports dual soldering modes (motor flipping and tin surface cutting) to adapt to different terminal requirements.

● Optional automatic tin wire and flux feeding functions with ±0.1g precision, combined with an intelligent anti-fooling system, eliminate material shortages or errors.

● Ethernet communication real-time uploads 28 parameters (temperature, air pressure, yield rate, etc.) and seamlessly integrates with the MES system for remote monitoring and parameter adjustment, achieving 100% production transparency.

● Tin surface leveling technology (steel wire scraping + shock wave defoaming) and automatic cleaning (high-frequency ultrasonic cleaning with residue <0.1mg) ensure solder joint smoothness consistency ≥99.9%.

Features

● Industrial bus control enhances anti-interference capability by 300% with a response speed of 0.03 seconds. Core algorithms hold national patents, supporting lifetime free software upgrades.

● Core components (soldering heads, fixtures) can be quickly replaced within 5 minutes, reducing fault response time by 60%. AR remote guidance enables ordinary technicians to complete maintenance, cutting annual downtime by 70%.

● Solder joints face upward during unloading with imaging detection for manual visual inspection and AI pre-screening, achieving a defective product interception rate ≥99.5%.

● A three-level mechanism (material inspection + soldering parameter verification + outgoing re-inspection) ensures soldering consistency and reliability.

Highlights

● The "1 operator for 5 machines" mode saves over ¥150,000 in annual labor costs per device, with 4x comprehensive energy efficiency. Standard models are delivered in 45 days, and pre-calibrated modules enable production within 72 hours.

● Special tungsten steel soldering tips last 3x longer, and oil-free design reduces maintenance costs by 50% compared with imported equipment.

● Uniform tin furnace temperature ≤5°C, solder joint reflectivity >90%, and X-Ray verified void-free joints ensure a stable yield rate of 99.8%, meeting IATF 16949 certification requirements.

● Intelligent temperature and air pressure compensation algorithms automatically adapt to environmental changes, ensuring soldering stability under extreme conditions.

● Open API interfaces support integration with AOI inspection and automatic warehousing systems to build unmanned soldering cells. A cloud-based fault diagnosis system enables 7×24 remote maintenance.

Product parameters