Automatic NR Inductor Winding Machine

Through innovative features such as AI visual inspection and precise servo tension control, the machine significantly improves production efficiency while reducing copper wire waste. Automatic NR Inductor Winding Machine provides cost-effective and technologically advanced solutions for the new energy and consumer electronics sectors, enabling enterprises to achieve intelligent transformation and production capacity upgrades.

Performance

1. The NR Inductor Automatic Winding Machine, featuring a 12-station divider design, meticulously decomposes the winding process, achieving a high production capacity of 3,500 PCS/H per unit, representing a 300% efficiency increase compared to traditional equipment.

2. With its unique clustered management mode, one operator can control 10 machines simultaneously, reducing labor costs by 80% and saving over 250,000 yuan in annual labor costs per unit.

3. The machine supports wire diameters ranging from 0.05-0.5MM, with a wire arrangement accuracy of ±0.03MM.

4. Laser sensors continuously monitor the feeding status, completely preventing wire breakage caused by missing or reversed materials, reducing the defect rate to below 0.1%.

5. The AI intelligent visual inspection system automatically identifies winding defects with an accuracy of ±0.02mm, while the spot welding technology secures wire ends, preventing loosening.

6. Through optimized disc diameter design combined with a copper wire waste recycling mechanism... (Note: The original Chinese sentence seems incomplete here. If there's more content, it can be added.)

7. Equipped with a built-in Ethernet communication module, it seamlessly integrates with the MES system, enabling remote parameter adjustment and fault diagnosis.

Features

1. The NR Inductor Automatic Winding Machine supports storage of 1-20 sets of model parameters, allowing one-click switching for the production of different product models.

2. The high-precision aluminum vibration plate, hardened for enhanced wear resistance, and the modular structure design enable quick disassembly and replacement.

3. The video magnification self-inspection function, combined with AI algorithms, automatically detects appearance defects. The special consumables have a service life of 1,000 hours, with the replacement cycle extended by 2 times.

Highlights

The NR Inductor Automatic Winding Machine achieves a dual breakthrough in efficiency and cost. The "1 operator managing 10 machines" mode, combined with a 3,500 PCS/H production capacity, enables an annual output of 28 million pieces per unit, meeting the rapid delivery requirements of large-scale orders.

The bus control technology improves pulse signal stability by 70%, breaking foreign technological monopolies.

Fully compatible with Industry 4.0 standards, its open API interface supports integration with systems such as AOI inspection and AGV logistics, facilitating the construction of fully unmanned production units. Cloud-based parameter backup enables new product models to be put into production within 48 hours.

Product parameters