NR Inductors Indexing Disc Type Testing And Packaging Machine

Performance

The NR Inductors Indexing Disc Type Testing and Packaging Machine boasts ultra-high-speed production capacity and stability:

● 30K/H peak production capacity (actual capacity adjusts with test instrument response speed), representing a 200% efficiency increase over traditional vibrating tray equipment. One operator can simultaneously manage 3 devices, reducing labor costs by 67%.

● The vibrating tray features a high-wear-resistant aluminum plate design, with a feeding accuracy rate >99.9%, avoiding friction darkening of the core solder surfaces and ensuring product appearance yield.

● Equipped with a CCD system with built-in AI learning algorithms, it real-time scans the upper surface and solder surfaces of products, identifying over 15 types of defects such as cracks and pad oxidation, with a 0% missing detection rate and a misjudgment rate ≤1%.

● The indexing disc electromagnet suction technology enables parallel testing of core parameters such as L, Q, and RDC, completing inspections for 4 products per cycle with a data error ≤0.3%.

● Compatible with full-size SMD inductors (2016/3015/4018), supports dynamic carrier tape width matching (8-72mm), and achieves 5-minute rapid model changeover via magnetic suction fixtures.

● Flexible packaging options: freely switchable between heat-sealing and self-adhesive modes, with dual solutions for inkjet coding and laser marking, and automatic rejection of defective products with replenishment.

● The Ethernet module real-time uploads data, seamlessly accessing the MES system to support remote monitoring and process parameter fine-tuning, with 100% production transparency.

● The automatic disc-closing function, combined with pre-packaging inspection, ensures zero outflow of defective products and an 80% improvement in shipment quality traceability efficiency.

Features

● Indexing disc parallel testing: Four stations operate synchronously, reducing single-product testing time to 0.12 seconds and breaking through the bottleneck of traditional single-station inspection.

● Modular and easy-to-dismantle structure: Supports rapid replacement within 3 minutes, allowing ordinary technicians to complete maintenance independently, reducing annual downtime by 70%.

● Self-diagnosis system: Real-time alerts for anomalies such as vibrating tray blockages and detection head wear, combined with AR remote guidance, improving fault handling efficiency by 50%.

● Compatible with third-party devices such as LCR meters and withstand voltage testers, plug-and-play without secondary development, protecting enterprises' existing equipment investments.

Highlights

● Ensures "appearance + performance" dual-dimension zero missing inspections, meeting certification requirements for automotive electronics (IATF 16949) and medical devices (ISO 13485).

● "1 operator managing 3 machines" mode， Annual labor cost savings of over ¥200,000 per device, with comprehensive energy efficiency 3 times higher than traditional solutions.

● 15-day express delivery for standard models， Pre-calibrated modules ensure installation and debugging within 48 hours, improving emergency order response speed by 90%.

● Open API interface: Can be expanded to access AOI inspection, automatic warehousing, and other devices to build intelligent unmanned workshops.

● Software system supports lifetime free upgrades, continuously adapting to new materials and process standards to extend the equipment's technological lifecycle.

Product parameters