Multi-axis Common Inductor Assembly Machine

Performance

● Multi-axis Common Inductor Assembly Machine adopts three-turntable multi-station collaborative technology, with a single device capable of producing 5,000-6,000 PCS/H, meeting large-scale mass production requirements and increasing efficiency by over 3 times compared to traditional single-station equipment.

● It uses a vibrating bowl (high-precision aluminum plate) for automatic feeding, combined with a modular layout of three turntable dividers (product turntable/I-core turntable/assembly turntable) + baking station/unloading station. The production cycle for each product is ≤0.72 seconds, with no manual intervention throughout the process.

● Equipped with a piezoelectric valve precision glue dispenser, it achieves intelligent pressure-time dual-loop control, with glue dispensing accuracy reaching ±0.005g (5mg). It supports glue heating (adjustable from 40-60°C) to ensure stable glue fluidity in low-temperature environments, meeting the control requirements for ultra-thin glue layers (≤0.1mm).

● Integrated with a CCD vision system to real-time scan glue volume distribution, automatically identify defects such as glue overflow, missing glue, and uneven glue volume, and automatically compensate for abnormal conditions. The glue dispensing yield is ≥99.8%, eliminating the risk of missed detection by manual visual inspection.

● The core and I-core achieve high-precision alignment of ±0.02mm through a self-guiding structure, with assembly pressure maintenance control error ≤±1%, avoiding assembly defects such as misalignment and looseness. The product assembly yield is increased from 95% to 99.2%.

● The tunnel oven has multi-zone independent temperature control with a precision of ±3°C. After curing, the product thrust is ≥150gF, meeting the high-reliability requirements of automotive electronics, 5G communications, and other scenarios.

Features

● Equipped with a 12.1-inch PLC + touchscreen, supporting visual parameter settings, with 10 built-in glue dispensing templates. New employee training time is ≤2 hours, and real-time display of glue volume detection images and station operation status facilitates on-site monitoring.

● The Ethernet communication module real-time uploads over 50 data points such as glue dispensing parameters, production capacity, and yield, seamlessly connecting to the MES system to support remote equipment monitoring, process parameter adjustment, and production report generation for digital factory management.

● Efficient collaboration of three turntables:

▶ Product turntable: Integrates glue spraying/dispensing stations and CCD glue volume detection to verify glue dispensing quality in real time;

▶ I-core turntable: Automatically feeds cores, with fiber optic sensors removing missing or deformed workpieces, achieving a front-end defect interception rate ≥99%;

▶ Assembly turntable: Precision pressing + pressure maintenance stations, with closed-loop pressure control to avoid component damage and ensure assembly consistency.

● The vibrating bowl aluminum plate provides directional feeding with strong compatibility, model change time ≤10 minutes, and customizable glue dispensing paths.

● Modular structure with easy-to-dismantle design, single-module maintenance time ≤15 minutes, routine maintenance can be completed by general technicians, and fault isolation capability is increased by 60%.

● Fully enclosed protective cover with emergency stop interlock 装置，built-in automatic glue leakage detection and alarm function; enters energy-saving mode during non-operation, reducing energy consumption by 30% compared to similar equipment.

Highlights

● The glue dispensing accuracy of the multi-axis common-mode inductor assembly machine can reach ±0.005g, breaking through the ±0.02g error limit of traditional pneumatic glue dispensers, providing a precise control solution for ultra-thin glue layers (≤0.1mm) in miniature common-mode inductors.

● Adopts an AI vision self-compensation system, which identifies over 20 glue pattern defects through deep learning algorithms, with a complex glue pattern recognition accuracy of 99.5%, replacing 80% of manual visual inspection and significantly reducing quality inspection costs.

● The "1 operator for 10 machines" operation mode, with top-tier industry equipment stability, allows a single operator to manage 10 machines simultaneously, saving 90% labor costs compared to traditional equipment. The annual production capacity per machine exceeds 50 million pieces, setting an industry benchmark for man-machine ratio.

● Three-turntable fault isolation and partitioned independent operation design ensure that abnormalities in a single station do not affect other turntables, with a production capacity fluctuation coefficient <5%, ensuring continuity in large-scale mass production.

● Fully self-developed, with 40% improved anti-interference capability, equipment failure rate <0.02 times/1,000 hours, and supporting lifetime free software upgrades.

Product parameters