High-frequency Ceramic Inductor Automatic Testing And Packaging Machine

Relying on self-developed AI visual six-sided inspection technology and industrial bus control architecture, the Donghong High-frequency Ceramic Inductor Automatic Testing And Packaging Machine achieves full-process automation of inductor electrical performance testing, six-sided appearance inspection, coding/marking, and carrier tape packaging. Its core advantage lies in breaking through the efficiency bottleneck of traditional inspection: 6 groups of industrial cameras synchronously scan the six sides and pins of products to accurately identify over 20 types of defects such as scratches, corner defects, and blurred markings. The recognition accuracy for complex defects is ≥99.9%, and the misjudgment rate is ≤1%, ensuring "dual zero missing inspections" for both electrical performance and appearance quality.

Performance

· High-frequency Ceramic Inductor Automatic Testing And Packaging Machine for high-frequency ceramic inductors is ≥6,000 PCS/H, with a utilization rate of 98%. One operator can simultaneously manage 3 devices, which increases efficiency by 8 times compared with traditional manual inspection and reduces labor costs by 60%.

· Six groups of industrial cameras synchronously scan the six sides of products, with a complex defect recognition accuracy of ≥99.9% and a misjudgment rate of ≤1%, achieving zero missing inspections in the testing process.

· The electrical performance testing module undergoes dynamic calibration to cover core parameters such as inductance and DC resistance, with a data error of ≤0.5%.

· Model switching can be completed within 5 minutes via quick-release modules, and 100 sets of parameters are stored to adapt to multi-variety and small-batch production.

· It supports free switching between inkjet coding and laser marking, one-click switching between heat-sealing and self-adhesive cover tape modes, is compatible with full-specification carrier tapes of 8-72mm, and automatically removes defective products and replenishes materials after taping.

· The Ethernet communication module real-time uploads data on production capacity, yield rate, and defect distribution, seamlessly accesses the MES system, and supports remote monitoring and parameter adjustment.

Features

· The AI visual algorithm and motion control software are fully self-developed, with strong anti-interference capabilities. The equipment failure rate is <0.02 times/1,000 hours, and lifetime free software upgrades are supported.

· An independent modular design is adopted, with single-fault handling time ≤15 minutes, 70% improved maintenance efficiency, and ordinary technicians can complete daily maintenance.

· A fully enclosed protective cover is equipped with an emergency stop interlock device, and the operating noise is ≤68dB; the static elimination device complies with ESD standards, and the cover tape material is recyclable.

Highlights

· Parallel verification by the testing and visual inspection modules achieves "dual zero missing inspections" for electrical performance and appearance quality, especially suitable for scenarios with strict reliability requirements such as automotive electronics and communication equipment.

· The "5-minute model change + 1 operator managing 3 machines" mode saves 5-8 quality inspectors compared with traditional production lines, reducing comprehensive annual costs by over 1 million yuan.

Product parameters