Automatic High Frequency Ceramic Inductor Backing Film Machine

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  • Estimated Delivery:Sep 10 - Sep 14

Product description
Automatic High Frequency Ceramic Inductor Backing Film Machine breaks through industry barriers with its dual technologies of "hollow suction nozzle + light-speed curing," addressing three major pain points in ceramic inductor back-membrane processing: copper wire damage, uneven curing, and glue volume control loss. With a single-piece packaging speed of 2 seconds, glue volume control accuracy of ±0.01g, and a "1 operator for 6 machines" operation mode, it offers enterprises an ultimate solution that surpasses German equipment in precision while maintaining domestic equipment costs.


Performance


● One operator can manage multiple devices, significantly improving production efficiency and reducing labor costs.

● The glue dispensing amount is precisely controlled within ±0.01g to ensure uniform and stable glue volume for back membranes.

● The UV curing furnace enables rapid curing within 2 seconds, combined with an intelligent on-off system for 4 sets of upper and lower UV lamps to ensure stable and controllable curing time.

● Automatic High Frequency Ceramic Inductor Backing Film Machine uses an AI intelligent visual inspection system to monitor the back-membrane glue volume in real time, combined with a precision lead screw drive to achieve digital and accurate adjustment of the glue dispensing position.

● Through Ethernet, the Automatic High Frequency Ceramic Inductor Backing Film Machine realizes real-time monitoring of production data and seamless docking with the MES system, assisting in the informatization management of the entire production process.


Features


● All core technologies of the fully automatic back-membrane machine for high-frequency ceramic inductors are independently developed. The industrial bus control method ensures stable and reliable equipment operation with strong anti-interference capability.

● The whole machine features low power and gas consumption, practicing energy-saving and environmental protection concepts while reducing enterprise operating costs.

● Specially designed durable consumables significantly extend service life and greatly reduce long-term use costs.

● Supports storing 1-20 sets of model parameters, adapting to single models and single-series products to meet diverse production needs.


Highlights


● Suction nozzle feeding combined with a hollow middle design effectively prevents copper wire damage and improves product yield.

● The visual inspection system monitors the back-membrane glue volume in real time to ensure consistency for each inductor back membrane.

● The integrated modular design of core components allows for quick disassembly and replacement during maintenance, significantly reducing downtime.

● The equipment is easy to operate and can be rapidly deployed for production, helping enterprises efficiently respond to market demands.

● Provides lifetime free software upgrades.


Product parameters


Serial Number

Parameter Item

Specification

1

Production Capacity

≥4000PCS/H

2

Yield Rate

≥99%

3

Operation Rate

98%

4

Power Supply

AC220V 50HZ

5

Rated Power

1.5KW

6

Air Pressure Range

0.4 - 0.6Mpa

7

Machine Dimensions

1300MM*700MM*1700MM

8

Machine Weight

300KG


Automatic High Frequency Ceramic Inductor Backing Film MachineAutomatic High Frequency Ceramic Inductor Backing Film Machine


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