Automatic High Frequency Ceramic Inductor Winding Machine

The Automatic High Frequency Ceramic Inductor Winding Machine of Donghong Automation Factory is compatible with ultra-fine wire diameters from 0.025mm to 0.1mm, and the winding accuracy can reach ±0.01mm, breaking through the industry bottleneck of micron-level precision winding. The innovative multi-layer stacking and duplex spot welding technology increases the yield to 99.8%, which perfectly fits high-end scenarios such as satellite communications and 5G radio frequency, and provides enterprises with an intelligent winding solution that integrates "efficiency, precision, and quality".

Performance

● Automatic High Frequency Ceramic Inductor Winding Machine for high-frequency ceramic inductors is equipped with a nanometer-level wire arrangement mechanism. Driven by air-float guide rails and linear motors, it achieves a wire spacing adjustment accuracy of 0.005mm.

● Dual-station collaborative spot welding features closed-loop temperature control, adjustable from 100°C to 400°C, and precise pressure adjustment (ranging from 0.1N to 5N).

● With the visualization of the temperature distribution of solder joints, the false soldering rate is reduced by 90%.

● It supports cloud storage for over 20 models, enabling one-second switching between different wire diameters and layer combinations.

● With deep integration into the MES system, it supports remote monitoring and parameter adjustment.

Features

● The high-precision aluminum plate tray combined with PLC optical fiber positioning ensures a material feeding success rate of 99.99%.

● Industrial bus control enhances the anti-interference ability by 300%, with an average time between failures (MTBF) of ≥20,000 hours.

● It adopts a modular quick-release architecture.

● It directly adsorbs and positions ceramic substrates, avoiding material damage.

● The special ceramic spot welding tips have a service life of over 500,000 times, reducing annual consumable costs.

Highlights

● One operator managing 15 machines: Centralized management of multiple devices through the control console increases production capacity density by 600%.

● 45-day express delivery: With pre-calibrated core modules, on-site installation and production can be completed within 72 hours.

● Winding of 0.025mm wire diameter: Surpassing the thickness of human hair (0.04mm), it also ensures 8-layer stacking precision.

● Supported by an AR remote guidance system, fault locations are automatically marked, improving repair efficiency by 70%.

● The self-diagnostic dashboard provides real-time warnings for consumable lifespan and vibrating tray performance.

Product parameters