Shielded Inductors Visual Inspection Machine

Performance

● The fully automatic visual inspection machine for shielded inductors enables multi-face synchronous scanning, with at least 7 groups of industrial cameras synchronously imaging the product's six faces and pin flatness. The detection cycle per piece is ≤0.8 seconds, with a production capacity of 4,500 PCS/H.

● The linear positioning system has an accuracy of ±0.02mm, automatically detecting 12 parameters such as inductor dimensions, pin spacing, and core height, with data errors ≤0.05mm.

● Integrated with an AI intelligent self-learning module, Shielded Inductors Visual Inspection Machine supports customized defect features and continuous algorithm optimization through sample training, achieving a complex defect recognition accuracy ≥99.5%.

● It classifies and rejects defective products, automatically removing and separating non-conforming items via air-blow sorting mechanisms for classified collection, avoiding manual inspection omissions and material mixing risks.

● Supports real-time upload of detection data, seamless docking with the MES system, and generation of inspection reports, yield analysis, and defect distribution maps to assist in quality traceability and process optimization.

● Enables rapid model switching without reprogramming, with model change time ≤3 minutes, suitable for multi-variety, small-batch production scenarios.

Features

● The fully automatic visual inspection machine for shielded inductors has completely self-developed AI visual algorithms, motion control software, and hardware architecture, supporting lifetime free software upgrades and cost-effective hardware module iterations to protect customers' long-term technical investments.

● Supports multi-machine networked collaboration and remote fault diagnosis, significantly enhancing equipment operational stability.

● With a modular structure, components can be independently replaced during maintenance, with single-fault handling time ≤15 minutes and efficiency improved by 60% compared to traditional equipment.

● Built-in automatic calibration function for standard parts completes camera and light source calibration before daily first-piece inspection, reducing reliance on manual debugging.

● Features low-threshold operation, with new employee training time ≤2 hours; real-time display of detection images and defect annotations facilitates on-site production monitoring.

● A fully enclosed protective cover with an emergency stop button automatically shields external light interference during detection, ensuring stable detection data and operator safety.

Highlights

● Industry-first "defect feature self-learning" function can quickly establish discriminant models for new defect types with only 5-10 samples, solving the pain point of traditional vision equipment relying on manual programming.

● The detection misjudgment rate is as low as 1%, three times better than the industry average.

● The "1 operator managing 5 machines" configuration improves efficiency 10 times compared to traditional manual inspection, saving 8-10 quality inspectors per production line and significantly reducing repetitive labor costs.

● Supports 7-camera synchronous detection technology to minimize mechanical movement waiting time, and achieves seamless synchronization with upstream processes (such as soldering and assembly) combined with a high-speed linear positioning system.

● Provides lifetime free software upgrades to continuously adapt to new product detection needs.

● Standard remote diagnosis module allows engineers to monitor equipment status in the cloud, with 7×24-hour after-sales response to minimize production line downtime.

Product parameters