Shielded Inductors Glue Scraping And Baking Integrated Machine

Seamlessly integrating with upstream dispensing, baking, and assembly equipment via automatic tooling transfer, it builds fully automated production lines. With a 45-day delivery timeline and lifetime free software updates, it offers an "efficient, precise, and flexible" one-stop solution for shielded inductor production.

Performance

● Shielded Inductors Glue Scraping And Baking Integrated Machine for shielded inductors leads the industry in stability, allowing a single operator to manage ≥4 units simultaneously, reducing labor costs by 70% compared to traditional equipment.

● It integrates steel mesh glue scraping, automatic glue replenishment, screen cleaning, and tunnel oven baking, requiring no manual intervention throughout the process.

● Equipped with a standard automatic jig transfer system, it can link in real-time with upstream glue dispensing, baking, and assembly machines to achieve full-closed-loop automation of "glue scraping - baking - subsequent processes".

● Adopts high-precision steel mesh glue scraping technology with a glue volume error ≤±2%. Combined with AI visual CCD inspection, it real-time calibrates scraping position and thickness to avoid defects such as glue overflow and shortage.

● The tunnel oven features multi-zone independent temperature control within a temperature difference of ±5°C, supporting real-time oven temperature monitoring and abnormal alarms to ensure consistent glue curing.

● After each cycle, the automatic screen cleaning device activates, removing residual glue within 10 seconds to eliminate product adhesive risks and achieve a yield rate ≥99.2%.

● Core components of the machine use industrial-grade bus control for strong anti-interference performance, supporting real-time equipment status monitoring, remote parameter adjustment, and one-click production data export.

● Seamlessly connected to the factory MES system via Ethernet, it real-time uploads data such as glue scraping volume, oven temperature, and yield rate to facilitate transparent production process management.

Features

● The steel mesh glue scraping control algorithm and AI visual inspection module are completely self-developed, supporting lifetime free software upgrades and cost-effective hardware iterations to protect customers' long-term technical investments.

● Supports storing 1-20 sets of model parameters, enabling adaptation to different products with one-click parameter switching without steel mesh replacement, achieving model change in ≤5 minutes.

● The tunnel oven width is adjustable to fit various fixture sizes, supporting both standalone operation and integration with other equipment in intelligent production lines.

● With a modular design, maintenance time is reduced by 50% compared to similar equipment.

● Features an intelligent alarm function that automatically stops operation and pushes alarm messages to terminals in case of abnormal states, minimizing the risk of batch defects.

Highlights

● An industry-first steel mesh automatic glue scraping solution achieves precise glue volume control through precision mesh hole design, solving the stability problem of traditional scraping methods, especially suitable for processes requiring ultra-thin glue layers (≤0.1mm).

● Patented steel mesh automatic cleaning technology avoids mesh clogging caused by manual wiping, ensuring long-term production consistency and saving 90% of cleaning labor costs.

● Standard models are delivered in 45 working days, 40% shorter than the industry average, supporting rapid response to urgent orders; provides 7×24-hour remote technical support and lifetime maintenance services.

● The software system continuously iterates to freely adapt to new glue materials and process standards, ensuring the equipment meets long-term industry technical upgrade needs.

● The tunnel oven uses intelligent thermal cycle technology, automatically reducing power during non-operation to lower energy consumption by 35% compared to traditional ovens; the cleaning system uses environmentally friendly solvents compliant with RoHS standards.

● With operating noise ≤70dB and a fully enclosed protective cover, it creates a safe and comfortable workshop environment.

Product parameters