Automatic T-CORE Inductor Roller Coating Machine

Automatic T-CORE Inductor Roller Coating Machine integrates a four-axis synchronous rolling system with intelligent heating technology. Equipped with a dual-head rolling spraying design and high-precision spray nozzles, it achieves a spraying uniformity of over 99.5% and shortens the rolling spraying cycle to ≤15 seconds per piece, effectively solving the pain points of uneven coating and low efficiency in traditional spraying processes.

Product Process Introduction

● The vibrating plate with automatic feeding is matched with a PLC fiber detection system to realize orderly feeding of magnetic cores, with a feeding cycle of ≤2 seconds and a feeding yield of ≥99.8%.

● The three-stage heating furnace controls temperature precisely, with the preheating temperature adjustable from 60 to 120℃ and a temperature difference of ≤±3℃, ensuring the spraying surface is dry and free of oil.

● In the four-axis rolling spraying process, four rollers rotate synchronously to drive the inductor to rotate at a uniform speed, and the rotation speed is adjustable from 0 to 300rpm.

● After spraying, the infrared drying module is used for rapid curing, and the conveyor belt automatically sorts qualified and unqualified products, with a unloading cycle of ≤18 seconds.

Performance

● Automatic T-CORE Inductor Roller Coating Machine has a production capacity of 2,400 PCS/H, which is 200% more efficient than traditional single-head spraying machines.

● One person can operate 3 devices, reducing labor costs by 66%.

● Four-axis rolling ensures 360° dead-angle-free spraying, with the coating thickness deviation ≤±5μm and the uniformity ≥99.5%.

● Automatic T-CORE Inductor Roller Coating Machine supports seamless docking with the MES system and can upload more than 20 items of data such as spraying volume, temperature, and roller speed in real time.

● When the equipment is abnormal, it will give an audible and visual alarm within 0.5 seconds, automatically record the fault code, and the historical data storage period is ≥1 year.

Product parameters