Automatic T-CORE Inductor Insertion And Hot Pressing Integrated Machine

Breaking through the bottlenecks of traditional processes, Automatic T-CORE Inductor Insertion And Hot Pressing Integrated Machine effectively solves problems such as powder leakage and positioning deviation, providing high-precision and high-stability inductor manufacturing solutions for automotive electronics, 5G communication, and other fields.

Product Process

1. Automatic T-CORE Inductor Insertion And Hot Pressing Integrated Machine adopts dual vibrating plates for automatic feeding, matched with a PLC fiber detection system to synchronously transport magnetic cores and powder materials. The feeding cycle is ≤1.5 seconds, and the feeding accuracy is ≥99.5%;

2. The AI visual system locates the mold cavity, and the 4-axis manipulator quickly implants the magnetic core into the mold cavity with an accuracy of ±0.02mm;

3. Immediately after implantation, CCD visual inspection is performed to detect the position of the magnetic core and the powder filling status, and defective products are automatically removed;

4. The precision metering device completes powder filling, and the pre-pressing function eliminates powder gaps with segmented pressure to reduce the risk of powder leakage;

5. Constant temperature hot pressing forming: the precision servo press applies stable pressure to complete hot pressing according to the preset temperature (temperature difference ≤5℃) and time parameters, ensuring the product density uniformity ≥98%;

6. Cooling and demolding: the cooling module quickly cools down after hot pressing, and the demolding system detects residual powder, automatically alarming in case of abnormalities;

7. Automatic unloading and sorting: qualified products are collected by the conveyor belt, and defective products are sorted separately, with the whole process cycle ≤8 seconds.

Performance

1. Automatic T-CORE Inductor Insertion And Hot Pressing Integrated Machine has a single-device production capacity of 3,600 PCS/H. One person can operate 2 devices, reducing labor costs by 50% and saving over 200,000 yuan in annual labor costs;

2. The dual vibrating plate + dual disk design improves efficiency by 120% compared with traditional single-station equipment.

3. AI visual positioning: detection accuracy of ±0.01mm, magnetic core implantation deviation rate <0.3%, and qualified rate stably ≥98%;

4. Temperature control system: three-zone independent temperature control, temperature difference ≤5℃, hot pressing temperature fluctuation of ±2℃, ensuring product consistency;

5. Servo pressure control: pressure range of 5-100 tons, control accuracy of ±0.5%, repeatability accuracy of ±0.3%, meeting the precision forming requirements of micro inductors.

6. Real-time monitoring of more than 20 parameters such as temperature, air pressure, and loading/unloading status, with audible and visual alarms and shutdown within 0.5 seconds in case of abnormalities;

7. Automatic T-CORE Inductor Insertion And Hot Pressing Integrated Machine Supports seamless docking with MES system, uploading production data and process parameters to achieve remote monitoring and fault warning.

Product parameters