NR Magnetic Adhesive Inductor Robotic Soldering Machine

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  • Estimated Delivery:Sep 10 - Sep 14

Product description

The performance of Donghong NR Magnetic Adhesive Inductor Robotic Soldering Machine surpasses that of similar Japanese products, providing cost-effective solutions for well-known domestic enterprises and combining excellent quality with economic efficiency. In addition, its comprehensive after-sales service and timely delivery guarantee make it a trustworthy and preferred choice in the field of magnetic adhesive inductor soldering.


Performance


● One operator can simultaneously manage 6 devices, breaking through traditional labor bottlenecks, increasing production efficiency by 500%, and significantly reducing labor costs and management complexity

● NR Magnetic Adhesive Inductor Robotic Soldering Machine uses a six-axis robotic arm that supports flexible programming. With a reciprocating positioning accuracy of 0.02mm, it can precisely execute complex soldering paths, meeting the stringent requirements of precision inductor manufacturing.

● The multi-zone independent temperature control system keeps the temperature difference within the tin furnace at ≤5°C. Combined with an intelligent PID algorithm and real-time monitoring and alarm functions for heating elements, it ensures that soldering temperature fluctuations are <1°C, eliminating defects such as cold soldering and dry soldering.

● The AI vision inspection system conducts a 360° scan of the soldered surface during the unloading process. Coupled with steel wire tin scraping and tin surface leveling processes, the smoothness of soldering joints exceeds the IPC-A-610G standard, and the soldering consistency reaches 99.9%.

● NR Magnetic Adhesive Inductor Robotic Soldering Machine supports real-time Ethernet communication and seamless integration with the MES system. It can simultaneously monitor 32 core parameters, including soldering temperature curves, air pressure, and yield rate, facilitating digital production management.


Features


● All core technologies are independently developed. The industrial bus control method enhances the anti-electromagnetic interference ability by 300% and achieves a response speed of 0.03 seconds, ensuring stable and reliable equipment operation.

● The total machine power is ≤3.8kW, and the air consumption is as low as 0.3m³/min, reducing energy consumption by 30% compared with similar products. It complies with RoHS environmental protection certification and ISO14001 standards.

● Special consumables such as tungsten steel soldering tips and high-wear-resistant hardened aluminum vibrating trays have a service life three times longer, saving more than 120,000 yuan in annual maintenance costs.

● It adopts a fully modular design. Core components (such as soldering tips and fixtures) can be quickly replaced within 5 minutes, reducing the fault response time by 60%.


Highlights


● It integrates three mechanisms: automatic tin wire feeding, automatic flux feeding, and intelligent anti-fooling. Combined with an automatic flux circulation and anti-sedimentation system, it realizes fully unmanned operation from material supply to soldering.

● The independent installation of the tin furnace isolates equipment vibrations, reducing soldering volatility by 70%. The sponge extrusion function before flux application precisely controls the flux volume, preventing coil contamination.

● Soldering fixtures, flux tanks, and soldering clip materials are all equipped with high-frequency ultrasonic automatic cleaning functions, with a residue of <0.1mg, ensuring long-term stable soldering quality.

● Standard models adopt an inventory production + modular assembly mode and can be delivered within 45 working days, helping enterprises quickly deploy production lines and seize market opportunities.


Product parameters


Serial Number

Parameter Item

Specification

1

Production Capacity

≥8000PCS/H

2

Yield Rate

≥99%

3

Operation Rate

98%

4

Power Supply

AC220V 50HZ

5

Rated Power

2KW

6

Air Pressure Range

0.4 - 0.6Mpa

7

Machine Dimensions

1500MM*800MM*1600MM

8

Machine Weight

300KG


NR Magnetic Adhesive Inductor Robotic Soldering Machine



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