The 4-Axis Automatic NR Inductor Gluing Machine employs an 8-station divider and 4-axis synchronous operation, enabling it to complete the dispensing of 4 products in a single cycle, achieving a production capacity of 4,500 PCS/H and a 350% efficiency improvement over traditional single-axis equipment. It adopts a clustered management mode where 1 operator can manage 8 machines, reducing labor costs by 70% and saving over 200,000 yuan per device annually.
The machine boasts a dispensing accuracy of ±0.01g, supports single-axis glue volume adjustment with glue volume fluctuation <0.03%, adapting to the precision dispensing needs of multiple series products like NR5020/5040. Its vacuum nozzle + tungsten steel collet design ensures non-contact operation to avoid product damage, with a collet service life of 1,000,000 times and a maintenance cycle extended by 3 times. The three-zone tunnel oven maintains a temperature difference of ≤5°C, with baking uniformity ≥98%, and the glue cartridge adaptive heating system dynamically adjusts according to ambient temperature, enhancing glue fluidity by 40%.
Additionally, the machine features material shortage detection before dispensing and model change warning at the tunnel oven exit. 4-Axis Automatic NR Inductor Gluing Machine has a built-in Ethernet communication module that real-time uploads over 20 data items such as production capacity, glue volume, and temperature, seamlessly integrating with the MES system to support remote monitoring and process parameter adjustment.
Product parameters
| Serial Number | Parameter Item | Specification |
| 1 | Production Capacity | ≥4500PCS/H |
| 2 | Yield Rate | ≥99% |
| 3 | Operation Rate | 98% |
| 4 | Power Supply | AC220V 50HZ |
| 5 | Rated Power | 3KW |
| 6 | Air Pressure Range | 0.4 - 0.6Mpa |
| 7 | Machine Dimensions | 1250MM*950MM*1800MM |
| 8 | Machine Weight | 500KG |
Performance
1. 4 axes + 8 stations synchronized, 4 products dispensed in a single cycle, production capacity of 4,500 PCS/H, efficiency increased by 350%.
2. 8 units controlled by 1 person, labor costs reduced by 70%, annual savings of more than 200,000 yuan/unit.
3. Accuracy ±0.01g, single-axis glue quantity adjustable, small fluctuation, adaptable to multiple products.
4. Vacuum nozzle + tungsten steel chuck, non-contact damage prevention, durable chuck, long maintenance cycle.
5. Tunnel furnace temperature difference ≤5°C, uniformity ≥98%, rubber barrel adaptive heating, fluidity increased by 40%.
6. Early inspection of material shortage, warning of export model change.
7. Ethernet real-time data transmission, docking with MES, support remote monitoring and parameter adjustment.
Features
1. Supports storage of 1-20 sets of model parameters for one-click switching. Dispensing paths and modes can be adjusted as needed, with glue layer thickness error ≤5μm.
2. Modular structure design enables quick replacement within 10 minutes.
3. The high-precision aluminum vibration plate is hardened to enhance wear resistance by 3 times.
4. Visual monitoring of the dispensing process, with an automatic glue feeding module reducing 30% manual intervention.
Highlights
1. 4-Axis Automatic NR Inductor Gluing Machine achieves a dual optimization of efficiency and cost: the "1 operator managing 8 machines" mode combined with 4-axis synchronous operation increases comprehensive energy efficiency by 4 times, with an annual production capacity of 30 million pieces per device to meet large-scale order delivery needs.
2. Completely independently developed, with 4 national patents such as dispensing path optimization and temperature control PID, enhancing pulse signal anti-interference capability by 60%.
3. A Japanese-imported dispensing controller ensures long-term stability, with glue leveling uniformity reaching 99%.
4. Open API interfaces support the expansion of AOI inspection and automatic warehousing systems to build fully unmanned production units, and support cloud-based fault diagnosis to provide 24-hour remote operation and maintenance.
