Relying on self-developed bus control technology and multi-axis synchronous processes, the Multi-Axis Automatic NR Inductor Gluing Machine achieves unmanned operation from dispensing to baking, with significant advantages of "efficiency breakthrough, precise control, and green energy conservation", providing cost-effective and reliable one-stop solutions for automotive electronics, communication equipment, and other fields.
Performance
1. The NR Inductor Multi-Axis Automatic Gluing Machine adopts a 4-station divider and 6-axis synchronous operation design, which can complete dispensing for 6 products in a single cycle, with a production capacity of ≥6,000 PCS/H, a 600% efficiency improvement over traditional single-axis equipment.
2. It supports a clustered management mode where 1 operator can manage 8 machines, reducing labor costs by 70% compared to traditional production lines.
3. The glue dispensing accuracy is ±0.01g. The 6-axis independent glue control technology supports individual adjustment of glue volume per nozzle, adapting to micro-dispensing requirements of 0.05-5mm³, with glue volume fluctuation <0.05%. The vacuum nozzle dispensing design avoids physical damage to products.
4. The three-zone precision tunnel oven controls temperature difference within ±5°C, with baking uniformity ≥98%. The glue cartridge adaptive heating system dynamically adjusts according to ambient temperature to ensure stable glue fluidity.
5. Functions such as material shortage detection before dispensing and model change warning at the tunnel oven exit 100% intercept anomalies like empty dispensing and material mixing.
6. With a built-in Ethernet communication module, it real-time uploads over 30 data items including production capacity, glue volume, and temperature, seamlessly connects to the MES system, and supports remote monitoring and process parameter adjustment.
Features
1. The NR Inductor Multi-Axis Automatic Gluing Machine supports storage of 1-20 sets of model parameters, is compatible with multiple series products such as NR3010/2012/3015, and can be switched with one click.
2. The modular structure allows core components to be quickly disassembled and replaced within 10 minutes, reducing annual maintenance costs by 50%.
3. The high-precision aluminum vibration tray uses hardened surface treatment, with wear resistance increased by 3 times.
4. The glue leveling function can be switched on/off, with visual monitoring of the dispensing process, real-time display of glue path trajectories and volume distribution, and anomaly response time <3 seconds.
Highlights
1. The NR Inductor Multi-Axis Automatic Gluing Machine achieves a double breakthrough in efficiency and cost: the "1 operator managing 8 machines" mode saves over 250,000 yuan in annual labor costs per machine, with a 5-fold improvement in comprehensive energy efficiency.
2. Core components, bus controllers, and multi-axis motion algorithms are completely self-developed, breaking technological monopolies in Europe and America, with national patents such as dispensing path optimization and temperature control PID.
3. Open API interfaces support the expansion of AOI inspection and automatic warehousing systems to build fully unmanned production units; the cloud-based fault diagnosis system provides remote operation and maintenance support.
Product parameters
| Serial Number | Parameter Item | Specification |
| 1 | Production Capacity | ≥6000PCS/H |
| 2 | Yield Rate | ≥99% |
| 3 | Operation Rate | 98% |
| 4 | Power Supply | AC220V 50HZ |
| 5 | Rated Power | 3KW |
| 6 | Air Pressure Range | 0.4 - 0.6Mpa |
| 7 | Machine Dimensions | 1250MM*950MM*1800MM |
| 8 | Machine Weight | 500KG |
