Integrated Inductor Powder Molding Machine

Integrated Inductor Powder Molding Machine through the precise coordination of the hydraulic drive and servo powder feeding systems, with stable pressure control, accurate powder feeding, and a yield rate of ≥98%, the machine breaks through the bottlenecks of efficiency and precision in traditional powder molding, providing integrated production solutions with high precision and stability for inductor manufacturing enterprises.

Product Process

Automatic powder filling → Servo powder feeding → Automatic molding → Automatic unloading → Powder cleaning

Performance

1. Integrated Inductor Powder Molding Machinee has a production capacity of 2,400 PCS/H and can operate stably for 72 consecutive hours without failure. When connected to automatic loading and unloading machines, it enables unmanned production line operations, reducing labor costs by 70%.

2. The pressure fluctuation of the hydraulic system is ≤±1%. Sensors monitor and adjust the pressure in real-time to ensure stable pressing force.

3. The repetitive accuracy of servo powder feeding is ≤1g, ensuring that the weight error of raw materials for each batch of products is <0.5%.

4. The downward pressing position is controlled by a precision electronic ruler with a positioning accuracy of ±0.05mm, resulting in a product dimensional qualification rate of ≥98.5%.

5. Integrated Inductor Powder Molding Machine supports seamless integration with the MES system, enabling real-time upload of more than 30 types of data such as pressure, powder feeding amount, and production progress. The 7-inch full-color touch screen supports multi-language switching, and it is equipped with a built-in fault diagnosis system. In case of abnormalities, audible and visual alarms are triggered within 0.5 seconds, and maintenance guidelines are generated.

Pre-sales Services

1. Our professional technical team customizes equipment configurations and production line planning according to customers' product specifications, production capacity requirements, and factory layouts, providing 3D simulation demonstrations and energy consumption analysis reports.

2. Customers can provide raw materials and samples, and our professional engineers will conduct free molding tests using the equipment and issue inspection reports containing data on dimensional accuracy and yield rate.

3. Before equipment delivery, we provide comprehensive online and offline training for customer operators, covering equipment operation, parameter setting, basic maintenance, etc., to ensure that personnel can quickly master equipment operation skills.

After-sales Services

1. Eight major technical service centers are established nationwide, staffed by professional engineer teams. Routine malfunctions are remotely diagnosed within 2 hours, and complex problems are addressed on-site within 48 hours. Overseas customers receive 7×24 online support with solutions provided within 4 hours.

2. Free on-site inspections are conducted once a quarter to test and calibrate core components such as the hydraulic system, servo motors, and electronic rulers. The control system software is upgraded for free to continuously optimize equipment performance.

3. A standardized spare parts warehouse is established with sufficient inventory of core components, ensuring that spare parts are delivered within 24 hours in case of emergencies.

4. We track customer satisfaction, regularly follow up with customers, collect feedback on equipment usage, and provide personalized optimization solutions for special process requirements to continuously improve service quality.

Product parameters