Integrated Inductor Painting Machine

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  • Estimated Delivery:Sep 10 - Sep 14

Product description

Performance Features


● One operator can manage 4 machines. Integrated Inductor Painting Machine is equipped with built-in Ethernet, supporting real-time monitoring and remote diagnosis via the MES system.

● Integrated Inductor Painting Machine's single-sided spraying capacity reaches ≥ 10,000 pieces per hour, and it supports continuous feeding with multi-magazine systems.

● Equipped with imported Japanese piezoelectric spray guns, the paint volume error is less than 1 gram; the reciprocating positioning accuracy of the servo module is ± 0.02 mm.

● The tape wrapping closely adheres to the root of the PIN pins with a gap of less than 0.1 mm, completely preventing short circuits caused by coating penetration.

● The tunnel furnace has 8 independent temperature zones with PID adjustment, enabling real - time temperature monitoring within ± 1℃ and increasing the curing efficiency by 40%.

● It is suitable for inductors with a thickness of 2.0 - 5.0 mm, meeting the standards of the tape wrapping machine.

● Integrated Inductor Painting Machineallows for one-click switching between spraying and non-spraying modes, and is compatible with tape widths ranging from 5 to 15 mm.


Highlights


● Integrated Inductor Painting Machine integrates the entire process of tape wrapping, six-sided spraying, baking, tape peeling, and unloading, saving 3 labor positions, 30% of the floor space, and reducing energy consumption by 25%.

● The combination of Japanese spray guns and a 0.02 mm servo system ensures a paint film uniformity of over 98% (compared to the industry average of 90%).

● The intelligent compensation technology for 8 temperature zones eliminates cold spots during baking, achieving an adhesion level of ISO Class 0.

● The PIN pins are shielded by tape wrapping and then automatically peeled off, preventing contamination from manual contact and pushing the yield rate beyond 99.5%.

● The Ethernet communication port supports integration with the MES system, enabling traceability of production data.


Product parameters


Serial Number

Parameter Item

Specification

1

Production Capacity

≥8000PCS/H

2

Yield Rate

≥99%

3

Operation Rate

98%

4

Paint volume error

<1g

5

Power Supply

AC220V 50HZ

6

Rated Power

5KW

7

Air Pressure Range

0.4 - 0.6Mpa

8

Machine Dimensions

7200MM*1200MM*1760MM

9

Machine Weight

550KG


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