Multi-axis Automatic Molded Inductor Winding Machine

1. Multi-axis Automatic Molded Inductor Winding Machine uses a dual-channel sheet feeding system for synchronous material supply. The vibrating plate with optical fiber detection realizes precise component feeding, with a cycle of ≤1.5 seconds and a feeding accuracy rate of ≥99.8%.

2. The independently operated 2-axis system sequentially completes multi-layer stacking winding at 3 stations. The outer winding type uses a servo motor to precisely control the spacing, with a lead length error of ≤±0.2mm.

3. Multi-axis Automatic Molded Inductor Winding Machine uses two laser heads to simultaneously strip the paint from both sides of the copper wire, ensuring uniform stripping depth and a surface cleanliness of 99.9%.

4. Pre-welding first achieves initial fixing of the sheet and coil to increase adhesion, followed by laser fusion welding to strengthen the connection, improving the solder joint tensile strength by 40%.

5. The servo-driven cutter trims the coil with an accuracy of ±0.05mm to ensure dimensional consistency.

6. The CCD camera automatically identifies over 10 parameters such as winding layers and solder joint quality, and automatically sorts defective products with a detection accuracy rate of ≥99.5%.

7. Qualified products are collected by the conveyor belt, with the entire process cycle ≤8 seconds and the production capacity of a single device reaching 450 PCS/H.

Highlights

1. Multi-axis Automatic Molded Inductor Winding Machine is designed with multiple axes to produce 6 products in a single cycle.with a production capacity 300% higher than traditional equipment and an annual output of over 3 million pieces per device.

2. The modular architecture supports seamless integration with CCD vision and MES systems, enabling real-time monitoring of over 30 parameters such as winding speed and welding temperature.

3. In case of abnormalities, audible and visual alarms are triggered within 0.5 seconds, automatically recording fault codes with a historical data storage period of ≥1 year.

4. Multi-axis Automatic Molded Inductor Winding Machine The synergistic patented technology of spot welding and laser fusion welding improves solder joint reliability by 50% and has passed UL certification.

5. Automatically matches winding speed, laser power, and other parameters according to wire diameter and number of layers, achieving "one-key" process switching.

6. The disc structure + six-axis parallel design enables the production capacity per unit area to reach 5 times that of traditional equipment.

7. Free sampling and production line simulation planning before sales; 7×24-hour remote diagnosis after sales, 48-hour on-site response from 4 major service centers nationwide, and an average annual failure rate of the equipment <1.2%.

Product parameters