T-core Inductor Powder Molding Machine

Product Process

● T-core Inductor Powder Molding Machine features automatic feeding. The screw conveyor precisely measures and supplies powder with an accuracy of ±0.5%, and the vibration leveling device ensures an even powder bed.

● T-core Inductor Powder Molding Machine adopts a top-down pressing process, where the lower mold remains stationary while the upper mold applies pressure through the servo pressure system with a control accuracy of ±0.1%. An electronic ruler monitors displacement in real-time, ensuring that the molding size tolerance is ≤±0.01mm.

● The cold pressing mode (room temperature - 60°C) and hot pressing mode (60°C - 180°C) can be switched with a single click on the human-machine interface. During hot pressing, the built-in heating module achieves a heating rate of 5°C/s, with a temperature uniformity of ±3°C.

● After molding, the upper mold resets, and the lower mold automatically ejects the blank, which is then conveyed to the collection bin via a conveyor belt. The unloading cycle is ≤3 seconds.

● Once unloading is complete, the automatic cleaning system activates. A high-pressure air gun, combined with brushes, removes residual powder from the mold surface with a cleaning efficiency of ≥99%, preventing secondary contamination.

Performance

● T-core Inductor Powder Molding Machine has a production capacity of 1,200 PCS/H, and one operator can manage 10 machines simultaneously, reducing labor costs by 90%.

● The cold/hot pressing switching time is <2 minutes, increasing the model change efficiency by 80% compared to traditional equipment.

● Equipped with servo pressure control, the machine's pressure range is 5-200 tons, with a control accuracy of ±0.1% and a repeatability accuracy of ±0.05%, meeting the precise molding requirements of micro inductor blanks.

● With closed-loop control via an electronic ruler, the molded products have a radial tolerance ≤±0.01mm and an axial tolerance ≤±0.02mm, far exceeding the industry standard of ±0.05mm.

● The combination of the automatic powder filling and ejection systems ensures a product qualification rate of ≥99.5%, a 15% increase compared to manual operation.

● T-core Inductor Powder Molding Machine monitors over 20 parameters, including pressure, air pressure, and temperature, in real-time. In case of abnormalities, it triggers an audible and visual alarm and automatically stops within 0.5 seconds. Historical data can be stored for ≥1 year.

● The powder feeding system, mold components, and cleaning modules support quick disassembly and replacement within 15 minutes, reducing the average annual maintenance cost by 60%.

Pre-sales and After-sales Services

Pre-sales Support

● A professional technical team customizes molding parameters according to customers' materials (such as ferrite, metal magnetic powder) and product specifications, and provides 3 free sample testing opportunities.

● Assistance in planning intelligent production lines, integrating with the MES system for full traceability of production data, and providing equipment operation training covering both theory and practical operation.

After-sales Guarantee

● Robust After-sales Team: With 4 major technical service centers nationwide (North China, East China, South China, Northwest China), routine spare parts are delivered within 24 hours, and complex malfunctions are repaired within 48 hours. For overseas customers, solutions are provided within 4 hours.

● Quarterly on-site inspections, free upgrades of the control system software, optimization of pressure curves and molding parameters to continuously enhance equipment accuracy.

● Establishment of exclusive customer files to track equipment operation status in real-time, early warning of potential issues like mold wear, minimizing downtime losses.

Product parameters