Multi-axis Common Inductor Winding Machine

Multi-axis Common Inductor Winding Machine is a high-end automated device integrating six-axis synchronous processing, precise winding, and intelligent quality control. Relying on independently developed bus control technology and a six-axis linkage system, it achieves efficient full-process operations including automatic feeding via a vibrating bowl, multi-layer stacking winding, two-station spot welding, and defective product rejection.

Performance

● The cycle time for a single product is ≤1 second, with efficiency 6 times that of traditional single-axis equipment.

● The gantry structure integrates winding and spot welding at the same station. Using product-rotation winding technology, it supports complex multi-layer stacking and enables precise adjustment of wire spacing with an accuracy of ±0.05mm.

● The high-precision aluminum vibrating bowl adopts PLC + fiber optic detection for automatic feeding. The CCD vision system at the unloading end real-time identifies defects such as poor spot welding and winding misalignment, with an automatic rejection rate ≥99.5%.

● Multi-axis Common Inductor Winding Machine is compatible with wire diameters of 0.025-0.12mm, features stable lead length with an error of ±0.1mm and a position accuracy of ±0.02mm, meeting the processing requirements for ultra-fine enameled wires in 5G communication inductors.

● The two-station spot welding design avoids coil damage, with solder joint flatness consistency ≥98% and tensile strength ≥50gF. The temperature and pressure errors of the spot welding head can be real-time adjusted and monitored. Combined with a service life counting system, the service life of consumables is increased by 40%.

● The Ethernet module real-time uploads winding tension, spot welding parameters, yield, etc., seamlessly docking with the MES system to support remote process optimization and equipment overall efficiency analysis.

Features

● The core motion control algorithm and bus communication protocol are completely independently developed, with a 50% improvement in anti-interference capability and an equipment failure rate <0.03 times/1,000 hours.

● It features a modular and easy-to-dismantle structure, with single-module maintenance time ≤10 minutes, allowing ordinary technicians to complete daily maintenance.

● It can switch between four-pin/six-pin products within 5 minutes by replacing clips, stores 50 sets of model parameters, and supports full-series common-mode inductors such as 2012/3416.

● The unique right-angle lead forming technology directly meets the pin angle requirements (90°±1°) for SMD packaging without post-processing.

● The 10.1-inch touch screen supports visual parameter settings, with 20 built-in winding templates. New employee training takes ≤2 hours. It real-time displays the winding trajectories of six axes and solder joint imaging for convenient production monitoring.

● Automatic solder-waste recycling system

Highlights

● The inductive common-mode multi-axis winding machine adopts multi-axis synchronization and industry-first six-axis parallel winding + gantry station integration, breaking through the traditional single-station bottleneck and achieving synchronous operation of the entire process of "feeding-winding-spot welding-inspection-unloading", reducing intermediate losses by 60% compared to segmented production lines.

● It supports multi-layer winding of ultra-fine enameled wires, solving the industry problems of easy breakage and uneven wire arrangement in high-frequency inductors, and meeting the high-reliability requirements of new energy vehicles, server power supplies, etc.

● The CCD vision system at the unloading end can detect defect types (such as missing winding, virtual soldering, pin deformation), combined with AI algorithm self-learning, with a complex defect recognition accuracy of 99.8%, replacing 80% of manual visual inspection.

● The temperature dual-loop control of the spot welding head real-time generates solder joint quality curves, supporting ISO/TS16949 quality traceability.

● Provides lifetime free software upgrades.

Product parameters