The Automatic Terminal Common Core Bonding Machine has bus control technology and AI visual inspection system, which realizes the automation of the whole process from core feeding, precision dispensing, visual inspection to tunnel furnace baking.
Performance
● Automatic Terminal Common Core Bonding Machine features ultra-precise dispensing control with a dispensing accuracy of ±0.005g. A bus-type controller is used to precisely adjust the glue volume of multiple axes, with glue volume fluctuation <0.02%, adapting to the micro-quantitative needs of core bonding and avoiding defects caused by glue overflow or insufficiency.
● The AI visual inspection system real-time scans the dispensing position and glue volume. Combined with CCD image analysis, it automatically corrects offset errors, achieving a dispensing position accuracy of ±0.01mm and a 100% detection rate for bonding offset.
● The production capacity of a single device reaches 2,600 PCS/H, a 400% increase compared to traditional manual lines. One operator can handle 4 machines, reducing labor costs by 75%.
● The fully automated process, seamlessly connecting feeding→dispensing→inspection→baking, features a three-zone tunnel oven with a temperature difference ≤5°C and baking uniformity ≥98%, ensuring consistent core bonding strength.
● Automatic Terminal Common Core Bonding Machine supports mainstream models such as 3225&4532. Through PLC + fiber optic sensor intelligent core model recognition, process parameters can be switched with one click, adapting to small-batch and multi-variety production scenarios.
● A built-in Ethernet communication module real-time uploads data, seamlessly accessing the MES system to support remote monitoring and process parameter adjustment, enabling full-process production traceability.
Features
● Using an industrial-grade bus-type controller, pulse signal stability is improved by 80%, with strong anti-interference capabilities to ensure delay-free multi-axis collaborative operations.
● The vibration plate undergoes surface hardening treatment + PLC fiber optic detection, enhancing wear resistance by 3 times. The core feeding yield ≥99.5% eliminates material reversal and jamming.
● Dual CCD vision modules: the first group detects the dispensing position and glue volume, providing real-time feedback to the dispensing valve for dynamic adjustment; the second group detects core bonding offset and automatically rejects products with excessive offsets, achieving a process yield ≥99.8%.
● With an AI self-learning algorithm, the system can automatically recognize the dispensing paths of different models, reducing the new model parameter training cycle to <1 hour and lowering debugging costs.
● The modular structure supports quick disassembly and replacement of core components (e.g., dispensing valves, vibration plates, tunnel ovens) within 15 minutes, reducing annual maintenance costs by 60%.
Highlights
● Independent research and development of core technologies.
● Micro-metering dispensing technology with ±0.005g-level dispensing accuracy meets the ultra-precision bonding needs of core gaps below 0.1mm, suitable for high-end electronic component production.
● "One machine for two models" supports both 3225 and 4532 models, reducing repeated equipment procurement.
● Intelligent automatic detection functions such as material shortage detection, glue volume abnormal alarm, and automatic shutdown for excessive baking temperature intercept 100% of production hazards.
Product parameters
| Serial Number | Parameter Item | Specification |
| 1 | Production Capacity | ≥2600PCS/H |
| 2 | Yield Rate | ≥99% |
| 3 | Operation Rate | 98% |
| 4 | Misjudgment rate | ≤1% |
| 5 | Power Supply | AC220V 50HZ |
| 6 | Rated Power | 2KW, Nitrogen Tunnel Oven 6KW |
| 7 | Air Pressure Range | 0.4 - 0.6Mpa |
| 8 | Machine Dimensions | 5000MM*680MM*1800MM |
| 9 | Machine Weight | 800KG |
