NR Inductors Winding Gluing And Baking Integrated Machine

The NR Magnetic Adhesive Inductor Winding, Dispensing, and Baking All-in-One Machine redefines the production standards for magnetic adhesive inductors with its globally innovative dual-divider synchronous operation technology. The equipment deeply integrates three core processes—winding, dispensing, and baking—to ensure seamless end-to-end connectivity. By completely eliminating material handling steps, it avoids product damage from the source, guaranteeing the quality stability of every magnetic adhesive inductor.

Performance and Features

● NR Inductors Winding and Gluing and Baking Integrated Machine adopts a dual-divider synchronous smart manufacturing system, which directly performs dispensing and baking after winding to eliminate handling damage and improve the yield rate by 1%. In addition, the Alpha winding process ensures that the wires are tightly and gaplessly arranged to avoid short circuits.

● NR Inductors Winding and Gluing and Baking Integrated Machine uses laser induction feeding to eliminate missing or reversed materials, preventing wire breakage during winding and reducing the defect rate. Video microscopy detects winding defects with an identification accuracy of ±0.02mm.

● Vacuum nozzle dispensing technology is adopted to minimize product damage. Six-axis independent glue control allows precise adjustment of glue volume.

● The glue cartridge is intelligently heated to adapt to ambient temperatures, improving glue fluidity by 40%. Three-zone independent detection enables real-time calibration of tunnel oven temperatures (temperature difference ≤5℃).

● A full-dimensional error prevention mechanism is implemented, including material detection before dispensing to completely prevent nozzle blockages caused by empty dispensing. Prompt alerts at the tunnel oven exit ensure 100% interception of material mixing risks. With process visualization, the dispensing path is monitored in real time, allowing immediate correction of anomalies.

● NR Inductors Winding and Gluing and Baking Integrated Machine integrates Ethernet and MES systems for cloud-based analysis of production data and remote fault diagnosis. Equipped with independent bus control technology, it offers strong resistance to pulse signal interference.

Highlights

● With performance surpassing traditional production lines, the dual-divider parallel operation achieves a production capacity of 3,500 PCS/H, representing a 400% efficiency improvement. One operator can control 6 devices, saving 30% labor costs.

● With Japanese-level precision manufacturing, the dispensing accuracy reaches ±0.01g, comparable to medical equipment standards....

● The modular design shortens fault repair time. It supports cloud backup of 20 sets of machine parameters, enabling one-click production switching.

● Independently developed with patents such as winding path algorithms and temperature control PID, along with a bus control architecture, it breaks the technological monopoly of Europe and America.

● Lifetime free upgrade service.

Product parameters