In the back-end packaging of inductor products, improving efficiency and stability has always been our focus. In response to the problems of frequent reel changes, easy errors in tape threading, and irregular label traceability in traditional production lines, our factory has launched this innovative equipment—the Integrated Molded Inductor Coiling Machine. We fully integrate all actions, such as reel replacement, tape threading, labeling, and data uploading, and realize unmanned operation throughout the process, effectively solving the dual problems of high labor costs and operational bottlenecks.
Why Does This Equipment Make the Back-End Packaging of Inductors Easier?
We set a clear goal at the beginning of the design: to break through all obstacles between testing, packaging, and warehousing. Our factory uses a 20-reel preloading mechanism and an intelligent robotic arm to complete the reel change operation in just 3 seconds, avoiding waiting for test equipment and improving overall collaborative efficiency. To help you understand the key performance, we summarize the core technical parameters as follows:
| Parameter Item | Specification |
| Production Capacity | ≥80 disks/H |
| Yield Rate | ≥99% |
| Operation Rate | 98% |
| Power Supply | AC220V 50HZ |
| Rated Power | 3 KW |
| Air Pressure Range | 0.4 - 0.6 Mpa |
| Machine Dimensions | 800 MM*600 MM*1700 MM |
| Machine Weight | 50 KG |
Our factory uses a servo-level robotic arm, combined with a visual positioning system, to ensure that the tape threading process is stable and reliable with minimal error. This not only greatly improves the efficiency of batch shipments, but also reduces the probability of human error. The label part is automatically generated by thermal printing, and the content of each label can be uploaded to the MES system in real time. One of our customers once reported: "After using this Integrated Molded Inductor Coiling Machine, the label error rate dropped directly from 1.6% to 0."
There are many types of inductors and complex structural forms. It is time-consuming and laborious to switch models with traditional equipment. Our Integrated Molded Inductor Coiling Machine has built-in multiple sets of standard parameter libraries, which can switch to different specifications of products with one click. Our factory specially set up an adjustable tape path and modular expansion port during the development stage to ensure that different batches of products can be quickly switched, with strong compatibility and wide adaptability.
Why Choose Us?
Dongguan Donghong Automation Technology Co., Ltd. is a high-tech enterprise registered with the Dongguan Industrial and Commercial Bureau, integrating R&D, production, sales, and after-sales service. The main products include CD/NR/integrated forming/shielding automatic inductor winding machines, automatic soldering machines, automatic dispensing machines, automatic testing and packaging machines, and automatic assembly machines.
Our factory provides not only a machine but also a set of intelligent upgrade solutions. From model selection to customized configuration, from on-site commissioning to subsequent remote maintenance, we have a professional team to connect with you. All equipment supports online remote upgrades, which truly allows customers to realize that "equipment delivery is just the beginning, and optimization is the core." Visit www.dhautotech.com to discover our latest products. If you need assistance, you can get in touch with us at [email protected].