Shielded Inductors Multi-axis Winding And Tape Wrapping Machine

This equipment deeply integrates intelligent and efficient technologies. Relying on self-developed core technologies such as AI intelligent visual glue volume detection and bus control, it establishes a fully automated closed-loop system covering the entire process of winding, glue dispensing, baking, tape wrapping, and cutting. From precise process control to flexible production adaptation, it creates a one-stop solution featuring high precision, flexibility, and cost-effectiveness for shielded inductor production, making it an ideal choice for enterprises to enhance production efficiency and market competitiveness.

Performance

● Shielded Inductors Multi-axis Winding And Tape Wrapping Machine, integrates winding, glue dispensing, baking, tape wrapping, and cutting operations, capable of processing 6 or more products per cycle. Combined with the automatic jig return function, it significantly improves production efficiency. It can cut materials to the required length and automatically place them on trays, reducing manual intervention.

● Equipped with an AI intelligent vision system, the machine real-time monitors glue volume to ensure uniform glue dispensing and visual presentation. Ethernet communication supports real-time monitoring of production data, seamless integration with the MES system, and remote access to equipment operating status, enabling digital management of the entire production process.

● The high-precision tunnel oven features three temperature zones with a temperature difference strictly controlled within 5°C, allowing independent inspection of each zone. The glue cartridge has a built-in heating function that can be flexibly adjusted according to ambient temperature, ensuring glue fluidity and stable glue dispensing quality.

● Supports quick switching among multiple models within the same series, storing 1-20 sets of model parameters for convenient and efficient model changes. The equipment can operate independently or be networked to meet diverse production scenario requirements.

Features

● The vibrating tray adopts a unique high-precision aluminum plate design for excellent wear resistance. The vacuum suction nozzle glue dispensing technology minimizes product damage. It is compatible with multiple models within the same series, enabling short model change times to adapt to different production needs.

● Automatically detects material status before glue dispensing to prevent defects caused by empty dispensing. The tunnel oven outlet is equipped with a material change detection prompt function to reduce production error rates.

● The fully automated equipment features a modular structure design, allowing convenient replacement of core components and efficient fault diagnosis and maintenance, effectively reducing downtime.

Highlights

● Integrates five processes: winding, glue dispensing, baking, tape wrapping, and cutting, with automatic jig return, saving 3 operators per production line compared to traditional segmented operations and significantly reducing labor costs.

● The entire glue dispensing process is visualized, combined with AI visual inspection, to ensure consistent glue dispensing quality for each product and improve product yield.

● Independent control of glue cartridge heating and three tunnel oven temperature zones allows precise adjustment according to glue characteristics and production requirements, ensuring process stability.

● Freely switchable between standalone and online modes, with fast model changes, to meet the full-scenario production needs of enterprises from small-batch customization to large-scale mass production, helping them flexibly respond to market changes.

Product parameters