Integrated Inductor Painting Machine
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Estimated Delivery:Sep 10 - Sep 14
Performance Features
● One operator can manage 4 machines. Integrated Inductor Painting Machine is equipped with built-in Ethernet, supporting real-time monitoring and remote diagnosis via the MES system.
● Integrated Inductor Painting Machine's single-sided spraying capacity reaches ≥ 10,000 pieces per hour, and it supports continuous feeding with multi-magazine systems.
● Equipped with imported Japanese piezoelectric spray guns, the paint volume error is less than 1 gram; the reciprocating positioning accuracy of the servo module is ± 0.02 mm.
● The tape wrapping closely adheres to the root of the PIN pins with a gap of less than 0.1 mm, completely preventing short circuits caused by coating penetration.
● The tunnel furnace has 8 independent temperature zones with PID adjustment, enabling real - time temperature monitoring within ± 1℃ and increasing the curing efficiency by 40%.
● It is suitable for inductors with a thickness of 2.0 - 5.0 mm, meeting the standards of the tape wrapping machine.
● Integrated Inductor Painting Machineallows for one-click switching between spraying and non-spraying modes, and is compatible with tape widths ranging from 5 to 15 mm.
Highlights
● Integrated Inductor Painting Machine integrates the entire process of tape wrapping, six-sided spraying, baking, tape peeling, and unloading, saving 3 labor positions, 30% of the floor space, and reducing energy consumption by 25%.
● The combination of Japanese spray guns and a 0.02 mm servo system ensures a paint film uniformity of over 98% (compared to the industry average of 90%).
● The intelligent compensation technology for 8 temperature zones eliminates cold spots during baking, achieving an adhesion level of ISO Class 0.
● The PIN pins are shielded by tape wrapping and then automatically peeled off, preventing contamination from manual contact and pushing the yield rate beyond 99.5%.
● The Ethernet communication port supports integration with the MES system, enabling traceability of production data.
Product parameters
| Serial Number | Parameter Item | Specification |
| 1 | Production Capacity | ≥8000PCS/H |
| 2 | Yield Rate | ≥99% |
| 3 | Operation Rate | 98% |
| 4 | Paint volume error | <1g |
| 5 | Power Supply | AC220V 50HZ |
| 6 | Rated Power | 5KW |
| 7 | Air Pressure Range | 0.4 - 0.6Mpa |
| 8 | Machine Dimensions | 7200MM*1200MM*1760MM |
| 9 | Machine Weight | 550KG |
