Shielded Inductor Bonding And Cutting Integrated Machine

Shielded Inductor Bonding And Cutting Integrated Machine is an innovative device integrating intelligent inspection, efficient production, and flexible adaptation. Relying on self-developed technologies such as AI intelligent visual glue volume detection and bus control, it achieves fully automated closed-loop management of the entire process including glue dispensing, baking, and cutting.

Performance

· Shielded Inductor Bonding And Cutting Integrated Machine uses an AI intelligent vision system to monitor glue volume in real time, ensuring uniform glue dispensing and visual presentation.

· Ethernet communication supports real-time monitoring of production data, seamless docking with the MES system, and remote viewing of equipment operating status, enabling digital management of the entire production process.

· With integrated operations of glue dispensing, baking, and cutting, it can process 6 or more products at a time, combined with an automatic jig return function. It can cut products to the required length and automatically load them onto trays, reducing manual intervention.

· The high-precision tunnel oven has three temperature zones with a temperature difference controlled within 5°C, allowing independent inspection of each zone. The glue cartridge features a built-in heating function that adjusts according to ambient temperature to ensure glue fluidity and stable glue dispensing quality.

· It supports quick switching among multiple models within the same series, stores 1-20 sets of model parameters for convenient and efficient model changes, and can operate independently or in a networked mode to meet diverse production scenarios.

· The vibrating tray adopts a unique high-precision aluminum plate design for excellent wear resistance, and the vacuum suction nozzle glue dispensing technology minimizes product damage.

Features

· All core technologies are independently developed.

· Automatically detects material status before glue dispensing to avoid defects such as glue sticking to the suction nozzle caused by empty dispensing.

· A material change detection prompt at the tunnel oven outlet reduces production errors.

· The fully automated equipment features a modular structure design, enabling convenient replacement of core components and efficient fault diagnosis and maintenance to significantly reduce downtime.

· Integrates three processes (glue dispensing, baking, and cutting) with automatic jig return, saving 3 operators per production line compared to traditional segmented operations and greatly reducing labor costs.

Highlights

· The entire glue dispensing process is visualized, and combined with AI visual inspection, it ensures consistent glue dispensing quality for each product and improves yield.

· Independent control of glue cartridge heating and three tunnel oven temperature zones allows precise adjustment according to glue characteristics and production requirements, ensuring process stability.

· The intelligent temperature control system and full-process digital management provide a stable and reliable intelligent solution for high-end shielded inductor production.

Product parameters