Why Can the Integrated Inductor Painting Machine Help You Double Your Efficiency?

In traditional inductor production, glue wrapping, painting, and drying need to be completed in three steps, which is not only time-consuming but also prone to problems. The Integrated Inductor Painting Machine integrates these three steps into one device, realizing truly integrated automatic operation and greatly improving production efficiency. Our factory set a clear goal at the beginning of research and development: not only to do it quickly, but also to do it steadily and accurately. Today, this equipment has been widely used in inductor manufacturing workshops, helping companies to significantly reduce labor input and increase delivery speed.

What Are the Advantages and Features of This Painting Machine?

This equipment has a very high degree of automation. It not only supports continuous loading of multiple bins, but also allows one operator to manage 4 devices at the same time. The spraying speed reaches more than 10,000 pieces per hour, which is several times faster than the traditional method. Our factory repeatedly tested the operation logic during the design to ensure that any operator can quickly get started and reduce dependence on experience. For factories with tight manpower or pursuing efficiency, such production performance is very attractive.

The Integrated Inductor Painting Machine uses an imported Japanese piezoelectric spray gun, with a high-precision servo positioning system. The error of each spraying is controlled within 1 gram, and the position accuracy reaches ±0.02mm. The glue wrapping process is also optimized simultaneously. The tape can be close to the base of the PIN foot, leaving a gap of less than 0.1mm, almost eliminating the problem of spray penetration. Our factory is well aware of customers' concern about yield, so every technical detail is strictly controlled.

The tunnel oven of this equipment consists of 8 independent temperature control zones. Using the PID temperature control system, the temperature error can be controlled within ±1℃. This balanced heating method not only makes the paint dry faster, but also more firmly, and is not easy to fall off or bubble. Our factory technical team has specially adjusted the heating curve for products of different thicknesses to help customers achieve more efficient and stable curing effects.

Which Inductors Are Suitable for This Painting Machine?

This Integrated Inductor Painting Machine is suitable for all kinds of inductors with a thickness between 2.0 and 5.0 mm. It has a wide range of adaptability and is not picky about product types. Our factory also supports personalized customization services. If you have special size and special spraying requirements, you can also put them forward. We will adjust the parameters and modules specifically for you, and truly achieve "equipment follows the product".

Why Choose Our Factory?

Whether you want to speed up, control costs, expand production, or make production more stable and smarter, the Integrated Inductor Painting Machine can become the core helper on your production line. Our factory has a mature R&D system, stable after-sales support and rich industry experience, and can provide you with a complete set of services from selection, installation to training and maintenance.

Dongguan Donghong Automation Technology Co., Ltd. is a high-tech enterprise registered with the Dongguan Industrial and Commercial Bureau, integrating R&D, production, sales, and after-sales service. The main products include CD/NR/integrated forming/shielding automatic inductor winding machines, automatic soldering machines, automatic dispensing machines, automatic testing and packaging machines, and automatic assembly machines. Visit www.dhautotech.com to discover our latest products. If you need assistance, you can get in touch with us at [email protected].